Off-axis multi-wavelength dispersion controlling metalens for multi-color imaging

Introduction

In recent years, as compact, lightweight devices which can break through the limitation of traditional optics, metasurfaces have attracted great attention of researchers^4-6. As a subwavelength artificial electromagnetic material, the optical properties of metasurfaces depend on their materials and structural parameters. By optimizing the geometry size, arrangement and material properties of the sub-wavelength structure, one can flexibly control the amplitude, phase, and polarization of electromagnetic wave^{7, 8}. Such abilities show their functionalities in various applications, such as nonlinear frequency conversion⁹, vortex beam generation^10-12, holograms^13-15, polarization manipulation¹⁶, flat lenses^17-19, and virtual shaping^20-23, etc. Typically, metasurfaces can reduce the system redundancy, but the chromatic aberration still exists²⁴. Therefore, dispersion control has always been a key research topic in the design of metasurface devices. Previously reported works have studied a lot of the dispersion characteristics of metasurfaces. One method to control multi-wavelength dispersion is using the spatial multiplexing method^{18, 25-27}. In these designs, each phase shifter is optimized for one individual wavelength, and multi-wavelength modulation is realized by interleaving multiple phase shifters in a single pixel. Nevertheless, the interleaving and cross-talk between different structures for different wavelengths will degrade the imaging quality, and the energy utilization of the incident light cannot exceed 1/n, where n is the number of modulation wavelengths. Recently, some dispersion-engineered approaches based on a single phase profile with wavelength dependence have been proposed to break the efficiency limitation^{17, 28, 29}. Particularly, high refractive index and lossless titanium dioxide (TiO₂) is usually selected to design high-efficiency metasurface devices in visible regime^{30, 31}. These metasurfaces are mainly applied for normal incidence. However, in practical applications, such as laser beams combination and laser projection display systems, dispersion control under oblique incidence is unavoidable. It should be noted that, although some pioneering works on off-axis dispersion control through metallic nano-groove gratings have been reported³², they still face the significant limitation of efficiency. Multi-wavelength and multi-incident angle operations can also be achieved by vertical stacking of metasurfaces^{33, 34}, while the volume and fabrication difficulty are inevitably increased.

Dispersion is an inherent property of a material. In general, dispersion would cause distortion of the signal and limit the operating bandwidth of devices. Dispersion control is an effective way to eliminate these effects. In general, dispersion control is mainly divided into two categories: amplification and elimination of dispersion. In spectroscopy and communication technology, strong dispersion is utilized to distinguish signals, such as spectrometer¹ and dense wavelength-division multiplexing (DWDM)². But in imaging systems, uncontrollable dispersion is a serious problem, which will greatly affect the imaging quality. In order to solve this problem, refraction and diffraction hybrid systems are generally used to eliminate the dispersion³. However, conventional refractive lenses are generally bulky and limited by the modulation mechanism, which will significantly constrain the performance of systems. With the development of processing technology and the increasingly high precision requirements, there is a potential to realize more compact, lightweight and integrated optical systems.

In this work, we present a single-layer metalens to focus three lights with different wavelengths (473 nm, 532 nm, and 632 nm) into the same point at different incident angles (0°, -17° and 17°). We first design the unit cells consisting of TiO₂ nanopillars tiled on a dielectric spacer layer above a metallic mirror, which can provide special reflected phase responses at multi-wavelength. Then, to achieve the desired focus function, particle swarm optimization (PSO) algorithm is used to search the optimal phase profile and structure arrangement. Finally, we demonstrate that this metalens could provide an alternative for the color synthetic prism in a 3-chips DMD laser projection system, and the multi-color imaging behavior has been simulated.

Principle and design

Figure  2.  Full-Size Img PowerPoint

 

(a) Top-view of part of the designed metalens. (b) The element consists of a titanium dioxide (TiO₂) nanopillar (h₃=530 nm) on top of a silicon dioxide (SiO₂) layer (h₂=180 nm) above a silver substrate (h₁=200 nm). The period p=400 nm, the nanopillar has a square cross-section with width w. By adjusting the width, the reflection phase can be controlled. (c) Numerically calculated reflection phase shift as a function of w at three wavelengths of 473 nm, 532 nm, and 632 nm. As the nanopillar width w changes from 90 nm to 350 nm, the corresponding phase undergoes multiple 0-2π phase cycles. The refractive indexes of TiO₂ are 2.493, 2.43 and 2.373 for 473 nm, 532 nm, and 632 nm in the simulations, respectively.

To suppress the energy loss caused by high-order diffraction, the period of unit cells is selected to satisfy the Nyquist sampling criterion and should be less than λ/2NA. As shown in Fig. 2(b), we design a unit cell with a period of 400 nm. A square TiO₂ nanopillar with a height of 530 nm is placed on a 180 nm thick SiO₂ layer and a 200 nm thick silver is used as a reflective layer at the bottom. This subwavelength structure functions as a waveguide and supports guided mode resonances^{36, 37}. Abnormal phase response occurs to decouple the realized phases at different wavelengths²⁹. Using the commercial software, Computer Simulation Technology (CST) Microwave Studio, we sweep the width of the nanopillar (ranging from 90 nm to 350 nm) to obtain reflected phase response. Then we use these geometry parameters and the corresponding phase responses to build the structure-phase library. The simulated phase response is folded into multiple 2π cycles, as shown in Fig. 2(c). For the short wavelength of 473 nm which is close to the period, stronger guided mode resonance would be excited, resulting in large phase coverage and more phase jumps in the same width range. While for the long wavelength of 632 nm, the resonance becomes quite weak. Taking advantage of this anomalous dispersion property, we can use the single phase shifter to modulate the local phase for three wavelengths.

To realize the focusing function, a phase retardation should be offered to change the incident plane wave to a converging wave. The phase retardation of the optical lens is required to compensate the phase difference of propagation in free space, the required phase φ for incident wavelength λ can be written as:

From equations (1) and (2), the phase function varies with the wavelength and incident angle, which is the inherent dispersion in the process of light propagation. General achromatic metalenses just need to compensate the regular phase retardation of propagation in free space. However, in our case, the off-axis incident lights need to be deflected, thus the phase profile of each wavelength is no longer central symmetry distribution. The phase concentric rings deviate along the incident direction. We denote φ_λ(x, y) as the desired phase of one pixel at coordinate (x, y) for the wavelength λ. Here, the required phases at a pixel for different wavelengths may have a great difference (i.e., φ_λ1(x₁, y₁) ≠ φ_λ2(x₁, y₁)). Besides, the phases at different pixels are equal for one wavelength, but different for another wavelength (i.e., φ_λ1(x₁, y₁) = φ_λ1(x₂, y₂), φ_λ2(x₁, y₁) ≠ φ_λ2(x₂, y₂)). We design a single phase profile with wavelength dependence to modulate the three reflected waves (Fig. 2(a)). To achieve the desired function, we first build a structure-phase library which contains large phase response range. Parametric sweep is performed with a uniform step to obtain the corresponding reflected phase. Then we select the suitable structure from the library using PSO algorithm to match the desired phase at each pixel.

where f is the designed focal length, $r = \sqrt {{x^2} + {y^2}}$ indicates the distance from each pixel to the lens center, and n is the number of operating wavelengths. In contrast to the previous achromatic metalenses which only consider the normal incidence conditions, here the additional phase φ_d(λ_i) is used to compensate the off-axis (assuming the incident waves are in the xz-plane) aberration, as given by:

Figure  1.  Full-Size Img PowerPoint

 

(a) Schematic of the off-axis multi-wavelength dispersion controlling metalens. The metasurface is illuminated by three lights with different wavelengths and incident angles, and then focuses the reflected lights into the same point. (b) Schematic of a 3-chips DMD laser projection system with the dispersion-engineered metalens. The three monochromatic (R, G and B) images can be synthesized into a color image after reflected by the metasurface. BS: beam splitter.

where θ represents the incident angle. The desired phase profile would focus the lights with different wavelengths and different incident angles to the same point, as depicted in Fig. 1(a). For practical application, the dispersion-engineered metalens could be used in multi-color laser projection systems. Specifically, as shown in Fig. 1(b), three monochromatic red (R), green (G), and blue (B) projections from DMDs are reflected by the metasurface and finally form the output colorful images in the focal plane. According to the working principle of DMD³⁵, the specific incident angles for the metalens are set as 0°, -17° and 17° for three lights, respectively. The focusing function is determined by the first two parts in equation (1), C (λ_i) is a constant phase and acts as a tuning knob in the design. We find the optimal value of C(λ_i) using the PSO algorithm to match the desired phase profile. Hence, we design a metalens with the numerical aperture (NA) of 0.38 and a focal length of 50 μm (Fig. 2(a)). Three lights with wavelengths of 473 nm, 532 nm, 632 nm irradiate on the metasurface at incident angles of 0°, -17° and 17°, respectively, and finally focus into the same point.

Results and discussion

To evaluate the performance of the optimized phase distribution, we first calculate the intensity profile in the focal plane by vector angular spectrum theory. Then we obtain the corresponding structure parameters according to optimized phase distribution. Subsequently, full-wave simulations are carried out using CST Microwave Studio. In order to obtain the far-field intensity distribution at the focal plane, we calculate Fraunhofer diffraction of the surface field obtained from CST. Owing to the geometrical symmetry of the square pillar, the metasurface is insensitive to the polarization states of the incoming lights when the incident angle is small. The calculated results under transverse electric (TE) polarized illumination are given in Figs. 4(a)-4(c), which show normalized intensity distributions in the yz-plane for three wavelengths of 473 nm, 532 nm, and 632 nm. The corresponding focal lengths are respectively 49.9 μm, 49.45 μm and 50.05 μm. Figs. 4(d)-4(f) illustrate the calculated normalized intensity profiles of the three lights along the y-axis across the focal plane, the full-widths at half maximums (FWHMs) are 592 nm, 669 nm, and 730 nm, respectively, agree well with the theoretical counterparts (622 nm, 700 nm, and 831 nm, respectively). The slight deviations may be the result of approximate local phase distribution and a limited number of pixels in the simulations. The normalized intensity distributions in the xy- plane at the focal plane for three wavelengths of 473 nm, 532 nm, and 632 nm are also provided as shown in Figs. 4(g)-4(i). To demonstrate the polarization-independent property, the results for transverse magnetic (TM) polarized incidence are presented in Fig. S3, which show good agreement with that of TE polarized one. In general, the metalens exhibits excellent performance in off-axis multi-wavelength dispersion control.

In the following, we demonstrate the multi-color imaging of our metalens. First, we decompose a target full-color image into its RGB components. Then three DMD chips are used to generate monochromatic images as the incident sources, three monochromatic (R-632 nm, G-532 nm, and B-473 nm) images would be focused onto the center in the focal plane after reflected by the metalens, as shown in Figs. 5(a)-5(c). Owing to the ununiformed efficiency of the metalens for the three wavelengths, the reflected R, G and B images have an intensity ratio of 1: 0.878: 0.667 for the incidences with the same power. In order to make the synthetic color match with the target, we adjust the intensities of incident R, G, and B lights in the ratio of 1: 1.138 (i.e. 1/0.878): 1.5 (i.e. 1/0.667). For the three monochromatic images illuminating on the metalens simultaneously, the output signal will be a synthetic color image, as shown in Fig. 5(d).

Figure  5.  Full-Size Img PowerPoint

 

(a–c) Simulated monochromatic imaging by the metalens for three wavelengths of 473 nm, 532 nm, and 632 nm with incident angles of 0°, -17° and 17°, respectively. (d) Synthetic color image by the metalens.

Figure  4.  Full-Size Img PowerPoint

 

(a-c) Numerically calculated normalized intensity distributions in the yz-plane at the wavelengths of 473 nm, 532 nm, and 632 nm under TE polarized incidence. The corresponding incident angles are 0°, -17° and 17°, respectively. (d-f) Theoretical (dotted lines) and calculated (solid lines) normalized intensity curves of the three lights along the y-axis across the focal plane. (g-i) Normalized intensity distributions in the xy-plane at the focal plane for the wavelengths of 473 nm, 532 nm, and 632 nm.

Figure  3.  Full-Size Img PowerPoint

Comparison between the target phase profiles (a) and optimized results (b) at three wavelengths of 473 nm (left), 532 nm (middle), and 632 nm (right).

The designed metasurface consists of 101×101 pixels. Abscissa and ordinate indicate the number of pixels.

Rayleigh criterion holds that the wavefront can be regarded as perfect when the maximum wave aberration between the actual wavefront and the ideal wavefront does not exceed λ/4. Moreover, if the defect portion occupies a small proportion of the total wavefront product, these local defects can be ignored even if the wave phase difference is greater than λ/4. This means that we do not need to find a subwavelength structure fully meets the ideal phase requirements, just need to meet most of the phase response requirements. To verify the performance of the off-axis multi-wavelength dispersion controlling metalens, a full model with the diameter of 40.4 μm and a focal length of 50 μm was designed (Fig. 2(a)). We discretize the phase profile into a matrix containing 101×101 pixels, and the ideal phase can be obtained by equations (1). In order to search the structure which is most suitable for the ideal phase, we need to find the structure phase response φ_s closest to the desired phase φ_d. Here, we perform this process by searching the minimum value of $\Delta \varphi = {\varphi _{\rm{d}}} - {\varphi _{\rm{s}}}$ utilizing the PSO method. The ideal phase and optimized phase distributions for different wavelengths can be seen in Fig. 3. We calculate the phase error at each pixel on the metalens, which is the difference between the target phase (Fig. 3(a)) and actual phase (Fig. 3(b)), as seen in Fig. S1(a). The mean absolute errors of phase profile are 17.1°, 23.5° and 22.9° for the three wavelengths, respectively, the error histogram for each wavelength is shown in Fig S2(a). The corresponding reflectivity of each pixel is also calculated as shown in Figs. S1(b) and S2(b). The simulated focusing efficiencies are 47.82%, 52.04% and 51.82% for 473 nm, 532 nm, and 632 nm, respectively.

Conclusion

In summary, we have demonstrated a single-layer metasurface that can realize off-axis (±17°) multi-wavelength (473 nm, 532 nm, and 632 nm) dispersion engineering in the visible spectrum. Multi-color laser lensing and imaging are well demonstrated. Along with the design of metasurface with free phase for each wavelength, this design can break the constraints of conventional optics and explore new components with desired dispersion. We believe that this work could offer a new access for the design of off-axis multi-wavelength dispersion-engineered metadevices, and may find promising applications in multi-color imaging optical systems.

Acknowledgements

We acknowledge the financial support by the National Natural Science Foundation of China under contact Nos. 61622508, 61622509, and 61575201.

Competing interests

The authors declare no competing financial interests.